What is HT Capping Machine？
With 35 years of industry experience, HT has provided solutions to over 2,000 customers in more than 50 countries. 20% of these customers choose to purchase HT carbon block filter machine together with HT capping machine to meet high-end market demand.
HT capping machine is specifically designed for capping and It is an indispensable supporting machine in the production process of filter cartridges.It can help your product (such as a carbon filter) completely prevent surface particle detachment.This improves your product’s sealing performance, giving it full, clean characteristics.
If your main business is the production of carbon or related filters, you will definitely need this machine to complete the final stage of production.Our engineers will provide you with complete information about the machine if you have any questions.Feel free to contact us!
Why Choose HT Capping Machine ?
HT capping machine features end-to-end process automation, which includes loading, positioning, delivering, and welding. A single person or a few people can operate the machine easily. Therefore, it significantly reduces labor costs.
All the filters are capped by an HT capping machine through precise PLC control. With servo positioning and precise fixture positioning, the end cap will be accurately aligned with the end face of the filter and heated.
HT capping machine achieves high efficiency, as a single filter can be capped from start to finish within 7-9 seconds.You don’t need to participate in the process with any hand operation.In reality, one machine can help you produce 4500-5000 finished products per day.
The PLC control system of the HT capping machine achieves a high qualification rate of up to 99.8%. You will avoid questions like inaccurate manual positioning or uneven hot melting, and it ensures that your product is almost flawless.
Quality Controllable&Stable
HT capping machine can adapt to uninterrupted operation. It is compatible with various specifications of filter cartridges and supports mass production. The servo positioning and temperature control system of the machine ensures good sealing and structural strength of the filters . Therefore, carbon filter cartridges can prevent internal or external carbon particles and powders from leaking into the water. HT capping machine is fully adaptable to production plans and delivers long-term stable output, making it easy for you to handle orders of various sizes.
Environmentally Friendly&Clean
Nowadays, various fields such as medicine, food, and water resource filter products tend to be environmentally friendly and clean. Therefore, HT capping machine’s product sealing technology can perfectly achieve this, ensuring that products such as carbon filters will not lose powder or particles, cause secondary pollution, or increase customer cleaning costs to the greatest extent possible. HT capping machine can help you achieve these advantages to face such high-demand orders and meet high-end production standards.
The Working Steps Of HT Capping Machine
The filter cartridges and end caps are automatically fed into HT capping machine through a conveyor belt.The whole process doesn’t require manual placement, just pour in the end cap.
HT capping machine accurately positions and clamps the filter cartridges and end cap to ensure the accuracy of subsequent operations.
HT capping machine’s heating head is located near both ends of the filter cartridges and the end cap, and is heated on the surface with hot-melt adhesive. The clamping device immediately presses the end cap onto both ends of the filter cartridges.
HT capping machine will maintain pressure for a period of time after heating to allow the welded area to fully cool and solidify, thus completing the cover installation.
More About HT Capping Machine
- Equipment Parameter Table
| Purpose | Automatic gluing and end-cap installation for carbon rods and PP cotton sticks, etc. |
| Voltage | AC220V5OHz |
| Rated Power | 3000W |
| ControISystem | PLC+HMI |
| Weght | 550KG |
| Efficiency | 7-9S |
| Dimensions(Length×Width×Height) | 2800X1200X1650mm |
The thermoplasticity of materials is crucial and any material with this characteristic, such as carbon or PP , can be used with this machine.
Only minimal manual work is required. Operators just need to pour end caps into the feeding bin; the machine will automatically convey the caps, glue both ends of the rods, attach the caps, and press them tightly.
Firstly, it depends on the requirements of your customers for the product. If your project is in the pharmaceutical and food industries, high standards and high-consistency products can enhance your competitiveness. In the future, high automation and high standards of production mean high returns.
