Leading Filter Grooving Machine Manufacturer in China
HT has served more than 50 filter manufacturing companies around the world and provides multiple series of filter cartridge production machines, including related machines such as the HT filter grooving machine. Among these machines, for PP melt-blown filter cartridge machines (1E1M/2E2M/3E3M), most filter manufacturers tend to select mid-to-high-end molds such as 2E2M or 3E3M to achieve multi-level filtration. However, if you have a limited budget, you can also choose the 1E1M mold equipped with an HT filter grooving machine to improve filtering performance.
If you are pursuing high-performance and low-cost solutions, grooved filter cartridges produced by the HT filter grooving machine will perfectly cater to the market with huge demand and frequent replacement. We will answer all your questions about the machine for you!
Why Choose HT Filter Grooving Machine ?
HT filter grooving machine adopts a mature electronic control system. Its multi-cutting design boosts efficiency by over 10 times, reaching an output of 2800 to 4300 pieces. High automation helps reduce labor intensity, expand production capacity and stabilize product quality, which not only doubles your production output, but also cuts the scrap rate significantly.
HT filter grooving machine is easy and quick to operate. Your operators do not need specialized skills, and can easily master the operation to achieve error-proof production. They only need to set the blade spacing in advance, control the cutting depth, place the filter cartridge on the machine, and rotate it once to obtain a grooved filter cartridge.
Through positioning and cutting, the grooved filter cartridges processed by HT filter grooving machine completely eliminate the issues of eccentricity and uneven depth that occur during manual cutting, which enables you to control the material loss rate within 0.5%.
Filter cartridges processed by the HT filter grooving machine see a significant increase in surface area, and their pollutant absorption capacity has also increased exponentially. Their surface can adsorb more pollutants. You can extend your customers’ maintenance cycle while also increasing their dependence on your products.
Multi-fold Improvement in Filtering Performance
Through precise cutting performed by HT filter grooving machine, the filtering area of filter cartridges can be significantly increased, which multiplies the effective filtering area within a limited volume.The grooves provide sufficient space for impurities, and tested results show that the pollutant holding capacity can usually be increased by 3 to 5 times or more.As the surface area increases, the flow velocity of fluid passing through the filter material decreases, which lowers the surface velocity and makes small particles more easily adsorbed.
The filtration efficiency can remain stable at 98% to 99.9%, while fluid resistance is significantly reduced.The pressure difference rises very slowly, ensuring the system remains unobstructed over long-term operation.Therefore, it allows you to fundamentally change the physical properties of common filter cartridges and obtain products with improved performance.
Precise Grooving Control
The tool spacing, cutting depth, and travel speed of HT filter grooving machine can all be adjusted. You only need to control the rotation of the filter element to cut the required annular groove. The dual-station design enables loading and unloading of the filter element on one side while cutting operation proceeds on the other.
By precisely controlling the tool feed rate, the required groove depth can be achieved accurately. This not only ensures the specified filtration area is maintained, but also prevents the filter cartridge from being cut through. Regulating the speed at which the cutting tool engages the filter cartridge balances machining efficiency and prevents filter cartridge deformation or cracking caused by excessively fast feeding.
The fixtures equipped with this machine can stably clamp filter cartridges of different diameters and lengths without shaking, which in turn guarantees consistency of your groove dimensions.
More About HT Filter Grooving Machine
- Equipment Parameter Table
| Purpose | PP |
| Voltage | AC380V 50HZ |
| Rated Power | 1.5kW |
| Weight | 10inch184Kg;20inch198Kg |
| Efficiency | 2-3pcs/min |
| Dimensions(Length×Width×Height) | 1100/650/1050mm 10inch(Filter cartridge length) 1300/650/1050mm 20inch(Filter cartridge length) |
Grooving is mainly suitable for PP filter cartridges. It is a physical cutting process performed on the surface of the filter cartridge, which requires the material to have certain structural strength to hold the groove shape without deformation. Filter cartridges with soft materials or loose structures, such as carbon filters, are not suitable for grooving. Whether this process is applicable depends on the material of your filter cartridge.
If you are a filter cartridge manufacturer aiming to expand product variety and enhance filtration performance, whether your customers require longer-service-life products or you want to enter the fast-growing filter cartridge market through product upgrading, you can choose an HT filter grooving machine to integrate with your production line.
If you are an end user, you can reduce your procurement costs by manufacturing filter cartridges in-house with this machine.
The common issues you may encounter include motor overheating, failure to rotate, and weak cutting performance. These problems are mainly caused by overloading, blunt cutting tools, and non-parallel cutting. You only need to carry out regular cleaning and inspection to ensure the cutting blades are secured and all screws are tightened. If any other problems occur, our engineers will provide online support to help you resolve them.
